Airend discharge temperature sensor (PT100 / PT1000)

Generic / universal · Sensor

All components

RTD in the airend discharge that feeds the high-temperature trip, typically 220 – 228 °F (104 – 109 °C).

Also called: ADT sensor · RTD · PT100

How it works

A platinum resistance element with a defined resistance/temperature curve. The controller converts resistance to temperature and trips the machine before the oil and separator element are damaged.

Specifications

PT100 at 0 °C
100.0 Ω
PT100 at 25 °C / 77 °F
109.7 Ω
PT100 at 100 °C / 212 °F
138.5 Ω
PT1000
Ten times the PT100 value (1000 Ω at 0 °C)
Typical trip
104 – 109 °C (220 – 228 °F)

Parts you can order

  • Generic industrial
    Pt100 RTD probe, 3-wire
    Pt100, 1/4 in. or 1/2 in. NPT thread
    $45 – $220
  • Generic industrial
    KTY83/KTY84 silicon temperature sensor
    KTY84-130 class
    $25 – $120
  • IFM Electronic
    TN series temperature sensor
    TN2531
    $220 – $480
  • Generic industrial
    Pt100 RTD probe, 1/4 in. NPT
    By probe length and lead configuration
    $45 – $190
  • Generic industrial
    KTY84-130 / PTC motor thermistor
    KTY84-130
    $20 – $90
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Field test procedure

  1. Disconnect one lead and ohm the element. Compare with the table for the actual measured metal temperature.
  2. PT100 reading in the 1 kΩ region means you have a PT1000 wired to a PT100 input (or vice versa) — the controller will show wildly wrong temperature.
  3. Wiggle-test the lead at the gland; intermittent high-temp trips are usually the cable, not the element.

Symptoms & probable causes

  • Nuisance high-temp trips
    Chafed lead, loose terminal, or a failing element drifting high.
  • Temperature reads -40 or maximum
    Open or shorted sensor circuit.
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