Supervisor Deluxe (WS series)

Sullair

Supervisor Deluxe (WS series)

These are workhorse panels with huge installed base. Keep a spare transducer and keypad tail on the truck — those two parts solve most field complaints.

Manufacturer
Sullair
Display
2-line 16-character vacuum fluorescent display with membrane keypad.
Years produced
~1995 – 2012 across the WS and LS screw packages.
Power supply
115 VAC control via internal transformer with 24 VAC logic rails.
Ambient range
0 – 46 °C.
Protection rating
NEMA 4 front when gasketed in the enclosure door.
Relay outputs
Starter coils, solenoid valves (load / blowdown), remote alarm horn, auto-restart relay.
Used on
  • Sullair LS-16 / LS-20 / LS-25 series
  • Sullair WS-1800 through WS-7500
  • Many shop-air 10–50 hp Sullairs of the era
Features
  • Full sequencing of up to 16 Sullair machines (protocol dependent)
  • Auto-restart after power failure with staggered delay
  • Hour meters for running, loaded, and each maintenance item
  • Adjustable pressure band with drift compensation
Interfaces
  • RS-485 Sullair sequencing protocol
  • Dry contacts for remote start/stop and alarm
Sensor inputs
  • P1 package discharge pressure (0–225 psi transducer)
  • P2 sump pressure
  • T1 separator / discharge temperature (RTD probe)
  • Differential filter inputs (option)
Fault code lookup
First checks
  • Fluid level and cooler
  • Thermal valve kit condition
  • Probe resistance (~110 Ω class per 100 °F rise from 32 °F reference)
First checks
  • Minimum pressure/check valve
  • Inlet valve not opening fully
  • Fluid aeration from low level
First checks
  • 5 VDC excitation present
  • Sensor connector corrosion
  • Known-good sensor swap
First checks
  • Daisy-chain polarity A-to-A, B-to-B
  • Termination jumpers at end units
  • Each machine address unique
First checks
  • Contactor coil voltage
  • Aux contact block condition
  • Overload reset state

Fault list is non-exhaustive and firmware-dependent. Always confirm against the controller’s on-screen help or OEM manual.

Sensor pin resistance & signal values

Pin-level resistance and signal values for the sensor types this controller uses. Works offline. De-energise the panel and lift one lead before ohming any element.

Wiring notes
  • 24 VAC logic — meter both sides to the transformer common, not to chassis, when tracing inputs
  • Sequencing runs on twisted shielded pair, shield grounded at the master only
  • Remote start/stop is a maintained dry contact, NOT a momentary
Known issues & field notes
  • VFD display dims with age — the filament supply caps on the display board dry out; board repair or display replacement required
  • Keypad membrane tails crack at the fold — intermittent keys mean replacement tail, not a bad controller

Calibration menu access code set at commissioning; documented in the unit's wiring packet.

Manuals & literature
Sullairsupport portal

Manuals are per-product — search model below

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