HISCREW NEXT III controller

Hitachi Global Air Power

HISCREW NEXT III controller

The PQ-widening control is genuinely different from load/unload — before 'fixing' odd unload behavior, confirm which control mode the machine is parameterized for.

Manufacturer
Hitachi Global Air Power
Display
Color LCD with soft keys; Japanese/English; PQ-widening control screens.
Years produced
~2016 – present on OSP Next III oil-flooded and DSP oil-free series.
Power supply
24 VDC logic, battery-backed clock.
Ambient range
0 – 45 °C.
Protection rating
IP54 front.
Relay outputs
Starter outputs, unload solenoid, purge valve, dryer, alarm, auto-restart.
Used on
  • Hitachi OSP-22/37/55/75 Next III
  • DSP oil-free two-stage series
Features
  • PQ control widens the usable pressure band at part load for energy savings
  • ECONAVI multi-unit coordination without a separate master
  • Detailed load-factor history screens
  • Oil-free DSP purge and condensate logic integrated
Interfaces
  • Modbus RTU option
  • Hitachi multi-unit ECONAVI sequencing link
  • Dry contact remote
Sensor inputs
  • Stage discharge temperatures (PT100)
  • Package pressure transducer
  • Intercooler pressure (two-stage)
  • Motor temperature contacts
Fault code lookup
First checks
  • Oil level and cooler
  • Thermal valve
  • Stage balance on two-stage — a single hot stage points at that stage's valve/cooler
First checks
  • Second-stage inlet valve
  • Intercooler fouling
  • Pressure transducer
First checks
  • Amps vs plate
  • Supply balance
  • Rotation free
First checks
  • Purge valve actuation
  • Condensate drains
  • Sequence timer page shows the failed step
First checks
  • Loop checks per sensor
  • Connector seating after wash-down

Fault list is non-exhaustive and firmware-dependent. Always confirm against the controller’s on-screen help or OEM manual.

Sensor pin resistance & signal values

Pin-level resistance and signal values for the sensor types this controller uses. Works offline. De-energise the panel and lift one lead before ohming any element.

Wiring notes
  • ECONAVI link uses a proprietary pair — do not mix with the Modbus option terminals
  • Two-stage machines have two discharge sensors; label both before removal
  • Remote start/stop input is dry contact, maintained
Known issues & field notes
  • English language pack on early imports is incomplete in the deep menus — firmware update from Hitachi adds full translation
  • Condensate logic faults on DSP units in humid climates usually trace to drain valve maintenance, not the controller

Maintenance codes via Hitachi distribution.

Manuals & literature
Hitachi Global Air Powersupport portal

Parent of Sullair & Champion — industrial compressors

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