Safety & Relief Valves

All reference
Component

Pressure-actuated valves that open to vent overpressure, protecting vessels and systems from rupture.

Operating principle

A spring-loaded valve opens when system pressure overcomes the spring setpoint, venting excess pressure until pressure drops below the reset point. Required on every pressure vessel and compressor discharge.

Components
  • Valve body
  • Spring & poppet/disc
  • Adjustment cap (sealed)
  • Discharge outlet
  • Test lever (some)
Common issues
  • Weeping/leaking → scale, debris on seat, weakened spring
  • Won't pop at set pressure → wrong setpoint, tampering
  • Chattering → undersized, excessive backpressure
  • Corrosion → never opens
Maintenance
  • Test (lift) annually per jurisdiction
  • Never adjust a sealed setpoint without OEM/jurisdiction
  • Replace, don't repair, corroded valves
  • Keep discharge unobstructed and piped to a safe area
Field tips
  • Setpoint must be ≤ vessel MAWP; never above
  • Tampering with the sealed cap is illegal in most jurisdictions
  • Test levers verify movement, not setpoint
  • Every stage/vessel needs its own relief device