Diaphragm

All reference
Compressor

A flexing diaphragm draws and displaces air through check valves. Oil-free, hermetic, low flow.

Typical range
0.1–5 HP, to ~150 PSIG (single-stage), low CFM
Best for
Lab, medical, gas sampling, hermetic oil-free low-flow.
Operating principle

A flexible diaphragm flexed by a crank/eccentric draws and displaces air through check valves. The compression chamber is isolated from the drive — oil-free by design. Often multi-headed for flow.

Efficiency notes

Low CFM, low pressure; high purity (oil-free, leak-tight). Good for low-flow clean air where leakage must be zero.

Selection guidance

Sampling, lab, medical, gas transfer where oil-free and hermetic separation matter. Low pressure, low flow.

Components
  • Diaphragm (PTFE/rubber)
  • Check valves (reed)
  • Eccentric/crank drive
  • Sealed bearings
  • Head/valve plate
Common issues
  • Diaphragm rupture → flex fatigue, overpressure, debris
  • Check valve failure → loss of capacity, backflow
  • Pulsation → inadequate dampener
Maintenance
  • Inspect diaphragm per OEM (typ. 2,000–4,000 hrs)
  • Keep inlet clean — abrasives cut the diaphragm
  • Replace check valves when capacity drops
Field tips
  • Keep intake clean — abrasives cut the diaphragm
  • Add a pulsation dampener for smooth discharge
  • Hermetic separation makes this the cleanest low-flow option