Kaeser SK Series
Direct-drive oil-flooded rotary screw in the 15–25 hp class. Sigma Profile airend, air-cooled, targeted at machine shops and small manufacturing.
- Dual
- Quadro
- Vario
- Continuous
- Dynamic
- Automatic
- Machine shops
- Small OEM assembly lines
- Auto body / paint booths (with proper filtration)
Specs & intervals below are from publicly published OEM literature and long-standing field practice. Torque values, exact revision-dated part numbers, and safety-critical settings vary by serial number — always cross-check the unit’s OEM manual and nameplate before ordering parts or performing service.
Do not blend fluids. Cold-climate installs may require lower-viscosity spec.
- Sigma Fluid SR (food-grade H1)
- Sigma Fluid FG-460 for stringent food applications
Head / manifold torque: see OEM manual per frame. Motor lugs: 45–120 in-lb depending on AWG. Never torque cast-iron manifold blind.
Always verify torque values against the OEM service manual for the specific serial number.
| Category | Interval | Source |
|---|---|---|
| Air filter element | 2,000 hr or ΔP alarm | |
| Oil filter (spin-on) | 2,000 hr | |
| Separator element | 4,000 hr | |
| Sigma Fluid S-460 | 8,000 hr | |
| Drive belts (SK15/20 belt-driven variants) | Inspect annually, replace at cracking | |
| Inlet valve service kit | 8,000 hr | |
| Thermostatic valve element | As needed / on high-temp fault | |
| Cabinet fan filter mat | Quarterly clean, annual replace |
Consumable part numbers change by revision and region — pull the current number from the OEM portal.
OEM part numbers with commonly-cited aftermarket equivalents. Verify against the nameplate and OEM parts portal before ordering — dimensionally similar filters can still be wrong for the application.
- P822858— Donaldson
- PA2848— Baldwin
- SA 16430— Hifi
- C 15 300— Mann-Filter
Cartridge style; verify end-cap OD before ordering.
- P550425— Donaldson
- B7577— Baldwin
- SO 6119— Hifi
- LF3325— Fleetguard
3/4-16 thread, 25 psi bypass. Confirm on nameplate.
- P532473— Donaldson
- OS 5223— Hifi
- OAS30015— Baldwin
- Cetus PAO 46— Chevron
- Rarus SHC 1024— Mobil
- Supra 46— Summit
- Cetus PAO 46— ChevronUnverifiedPAO cross — verify seal compatibility.
- Rarus SHC 1024— MobilUnverified
- Supra 46— SummitUnverified
Never mix ester and PAO fluids. Drain, flush, and refill on switch.
Need to look up a number across all models? Use the parts cross-reference search.
- Check fluid level in sight glass at running temp
- Listen for unusual noise / vibration
- Check discharge pressure & temperature vs baseline
- Verify condensate drain function
- Log package amps if metered
- Blow down receiver and drain traps
- Check for oil carryover at first drop leg
- Inspect for fluid or air leaks around airend and separator tank
- Verify safety valve is not weeping
- Change fluid filter
- Change air filter (or sooner per ΔP)
- Sample fluid for TAN / metals / water
- Clean cooler exterior with low-pressure air (never > 30 psi against fins)
- Change separator element
- Change fluid
- Inspect scavenge line & orifice for coking
- Check coupling / belt alignment & wear
- Torque electrical lugs to spec (typ. 45–75 in-lb #4–2/0 AWG)
- Rebuild inlet valve
- Rebuild minimum-pressure check valve
- Regrease or replace motor bearings per OEM interval
- Verify safety valve setpoint against gauge
- High airend discharge temp on hot days — cooler pluggage + weak thermal valve
- Separator ΔP alarm at 4k hours (change kit as full set)
- Belt slap on belt-driven variants after 3–5 years
- Sigma Control 2 SD card write errors — reformat FAT32, avoid pulling live
- Ambient recirculation in tight closet installs — undersized ventilation is #1 killer
- SR (food-grade) fluid viscosity higher at cold start — allow warmup before load
- Sigma Control 2 — 2-line 20-character alphanumeric backlit LCD (STN), 4 discrete status LEDs (Power, Running, Communication, Alarm), 12-key membrane keypad with soft menu keys.
- Compact footprint
- Sigma Profile airend is efficient
- Serviceable in tight rooms
- Sigma Control 2 has strong onboard logging
- Requires OEM Sigma Fluid for warranty-length change intervals
- Sigma Control 2 service PIN gated behind dealer
The SK line is Kaeser's small-frame direct-drive screw. SK 26T is the tank-mount / dryer package variant. All ship with Sigma Control 2 as standard.
