Gardner Denver VS / VST VSD Rotary Screw

VS 25–250, VST 30–300

AirCompDX - Field Reference for Air Compressor Techs

Gardner Denver VS / VST VSD Rotary Screw

25–300 hp variable-speed oil-flooded screw. Direct-drive, VFD control, air- or water-cooled.

Type
Oil-flooded rotary screw
Power
25–300 hp
Flow
100–1,400 cfm
Pressure
100–190 psig
Cooling
air-or-water
Drive
vfd-direct
Lubrication
oil-flooded
Models
VS 25–250, VST 30–300
Years produced
VS/VST current generation ~2015 – present.
Sound level
~68–78 dB(A) @ 1 m.
Ambient range
40–115 °F.
Motor efficiency
IE3 / NEMA Premium; PM motor variants approach IE5.
Warranty
5-year airend option; iConn adds condition monitoring.
Control modes
  • VSD variable speed
  • Cascade with fixed-speed units
Typical applications
  • Load-variable manufacturing
  • Base+trim installations

Specs & intervals below are from publicly published OEM literature and long-standing field practice. Torque values, exact revision-dated part numbers, and safety-critical settings vary by serial number — always cross-check the unit’s OEM manual and nameplate before ordering parts or performing service.

Fluid
Spec: AEON 9000 SP or AEON PD (PAO) per model chart
Change interval: 8,000 hr
Approved alternatives
  • AEON 4000 (semi-synthetic short-interval)
Wear parts
CategoryIntervalSource
Air filter2,000 hr or ΔP
Oil filter2,000 hr
Separator element4,000 hr
Cooler cleaningQuarterly in dusty environments
VFD cabinet filterQuarterly clean

Consumable part numbers change by revision and region — pull the current number from the OEM portal.

Parts cross-reference

OEM part numbers with commonly-cited aftermarket equivalents. Verify against the nameplate and OEM parts portal before ordering — dimensionally similar filters can still be wrong for the application.

Air filter
Intake filter
OEM
2116873
Aftermarket
  • P822858Donaldson
  • PA2848Baldwin
  • SA 16430Hifi
VerifiedConfirmed against a public OEM or aftermarket catalog / cross-reference tool at time of entry.LikelyCommonly cited in the vendor's cross tool or long-standing field usage; not independently re-verified against the current OEM parts list.UnverifiedDimensional lookalike or user-reported.
Oil / fluid filter
Oil filter (spin-on)
OEM
2010474
Aftermarket
  • P171754Donaldson
  • B7600Baldwin
  • LF3379Fleetguard
VerifiedConfirmed against a public OEM or aftermarket catalog / cross-reference tool at time of entry.LikelyCommonly cited in the vendor's cross tool or long-standing field usage; not independently re-verified against the current OEM parts list.UnverifiedDimensional lookalike or user-reported.
Air-oil separator
Air-oil separator
OEM
2116020
Aftermarket
  • P532473Donaldson
  • OS 5223Hifi
VerifiedConfirmed against a public OEM or aftermarket catalog / cross-reference tool at time of entry.LikelyCommonly cited in the vendor's cross tool or long-standing field usage; not independently re-verified against the current OEM parts list.UnverifiedDimensional lookalike or user-reported.
Lubricant
AEON 9000SP (PAO)
OEM
28H97 (5 gal)
Aftermarket
  • Rarus SHC 1025Mobil
  • Cetus PAO 46Chevron
VerifiedConfirmed against a public OEM or aftermarket catalog / cross-reference tool at time of entry.LikelyCommonly cited in the vendor's cross tool or long-standing field usage; not independently re-verified against the current OEM parts list.UnverifiedDimensional lookalike or user-reported.
  • Rarus SHC 1025MobilUnverified
  • Cetus PAO 46ChevronUnverified

Need to look up a number across all models? Use the parts cross-reference search.

Preventive maintenance
Daily
  • Check fluid level in sight glass at running temp
  • Listen for unusual noise / vibration
  • Check discharge pressure & temperature vs baseline
  • Verify condensate drain function
  • Log package amps if metered
Weekly
  • Blow down receiver and drain traps
  • Check for oil carryover at first drop leg
  • Inspect for fluid or air leaks around airend and separator tank
  • Verify safety valve is not weeping
Every 2,000 hr / 6 mo
  • Change fluid filter
  • Change air filter (or sooner per ΔP)
  • Sample fluid for TAN / metals / water
  • Clean cooler exterior with low-pressure air (never > 30 psi against fins)
Every 4,000 hr / 12 mo
  • Change separator element
  • Change fluid
  • Inspect scavenge line & orifice for coking
  • Check coupling / belt alignment & wear
  • Torque electrical lugs to spec (typ. 45–75 in-lb #4–2/0 AWG)
Every 8,000 hr
  • Rebuild inlet valve
  • Rebuild minimum-pressure check valve
  • Regrease or replace motor bearings per OEM interval
  • Verify safety valve setpoint against gauge
Common faults & first checks
  • A05 airend temp high
  • VFD ambient overtemp on hot days — clean drive cabinet filter
  • iConn connectivity loss — check Ethernet & DNS
Known issues & field notes
  • VFD DC bus caps age at ~7–10 years — plan preventive replacement
  • AEON 9000 hygroscopic — sealed drum only
Controller(s)
Strengths
  • Wide VFD turndown
  • Pilot TS HMI touchscreen
  • iConn cloud built-in
Weaknesses
  • AEON coolants brand-specific
Field notes

GD is under the Ingersoll Rand umbrella since 2020. Newer VS/VST use Pilot TS; older units may run AirSmart.