Intake filter PM

AirCompDX - Field Reference for Air Compressor Techs

Intake filter PM

Inspect and replace intake elements and check intake restriction.

Category
PM & Commissioning
Time
20 min
Level
Basic
Disclaimer — read before starting

This guide is general field reference for trained, qualified service technicians. It is not a substitute for the original equipment manufacturer's service manual, applicable codes (NEC, OSHA, ASME, local), or the judgment of a licensed professional. Procedures, torque values, pressures, refrigerants, and safety requirements vary by make, model, jurisdiction, and revision. Always verify against current OEM documentation and follow your employer's safety program. Working on compressed-air, electrical, pressure-vessel, and refrigerant systems can cause serious injury or death. By using this guide you accept all risk; AirCompDX and its authors disclaim all warranties and are not liable for any damage, injury, loss, or code violation arising from its use.

LOTO before removing housings on tank-mounted pumps; the unloader will still cycle the pump on a live disconnect.

Tools
  • Vacuum-restriction gauge (inches of H₂O) on screw units
  • Soft brush, compressed air at <30 psi
Parts
  • OEM intake element matched to micron and CFM
Procedure
  1. 1
    Inspect housing

    Check for cracks, missing wing nuts, and a torn gasket seal that bypasses unfiltered air directly into the pump.

  2. 2
    Element check

    Hold to a light — if you can't see light through, replace. Tap loose dust into a pan; do not blow elements out and reuse on rotary screws.

  3. 3
    Measure restriction (screw)

    Replace by hours OR when intake restriction exceeds OEM limit (typ. 15–25" H₂O). High restriction starves the airend and raises discharge temp.

  4. 4
    Reinstall and log

    Reinstall the new element, snug clamp evenly, log hours and restriction reading for trending.