Glossary

Terms, abbreviations, and symbols every apprentice tech should know.

AirCompDX - Field Reference for Air Compressor Techs
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Apprentice glossary

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45 terms
Compressor Basics

CFM

Cubic Feet per Minute
Compressor Basics

The volume of air a compressor delivers in one minute. Match tool CFM demand to compressor CFM output at the pressure you use.

PSI

Pounds per Square Inch
Compressor Basics

The force or pressure of compressed air. Most shop tools run at 90–100 PSI; check the tool nameplate.

PSIG

Pounds per Square Inch Gauge
Compressor Basics

Pressure measured relative to atmospheric pressure. Tank and line gauges read PSIG, not absolute pressure.

Airend

Compressor Basics

The compression element of a rotary screw compressor. It contains the male and female rotors and the housing that forms the compression chambers.

Reciprocating compressor

Compressor Basics

A compressor that uses pistons moving up and down in cylinders to draw in and compress air.

Two-stage compressor

Compressor Basics

A reciprocating compressor that compresses air in two pistons or stages, usually reaching higher pressure and better efficiency than a single-stage unit.

Intercooler

Compressor Basics

A heat exchanger between compression stages that cools air and removes moisture before the next stage of compression.

Aftercooler

Compressor Basics

A heat exchanger at the compressor discharge that cools hot compressed air and knocks out water before it reaches the dryer or tank.

Receiver tank

Compressor Basics

The storage tank that holds compressed air, smooths out pulsations, and provides reserve capacity so the motor does not cycle constantly.

Check valve

Compressor Basics

A one-way valve that lets compressed air flow toward the tank but prevents backflow into the pump when the compressor stops.

Unloader valve

Compressor Basics

A valve that vents pressure trapped in the pump head or discharge line so the motor can restart without a heavy load.

Pressure switch

Compressor Basics

The control that starts the compressor at cut-in pressure and stops it at cut-out pressure.

Cut-in pressure

Compressor Basics

The low tank pressure that causes the pressure switch to start the compressor.

Cut-out pressure

Compressor Basics

The high tank pressure that causes the pressure switch to stop the compressor.

Duty cycle

Compressor Basics

The percentage of time a compressor can run in a given period without overheating. A 50% duty cycle means half on, half off.

Electrical

Ampere

Amp
Electrical

The unit of electrical current. Motor current draw in amps tells you how hard the motor is working.

Volt

Electrical

The unit of electrical pressure or potential. Common motor voltages are 115 V, 230 V, 460 V, and 575 V.

Ohm

Electrical

The unit of electrical resistance. One ohm allows one amp to flow with one volt of pressure.

Wye connection

Star connection
Electrical

A three-phase motor winding arrangement where one end of each coil connects to a common neutral point, usually for reduced starting current.

Delta connection

Electrical

A three-phase motor winding arrangement where the coils connect in a triangle, typically for full running torque.

Contactor

Electrical

A heavy-duty electrically operated switch that connects the motor to the power supply when the control circuit energizes it.

Overload relay

Electrical

A protective device that monitors motor current and trips to shut off the motor if it overheats or draws too much current.

Inrush current

Electrical

The brief surge of current a motor pulls when it first starts, often five to seven times the normal running amps.

LRA

Locked Rotor Amps
Electrical

The current a motor draws if the rotor is locked and cannot turn. This is the worst-case startup current.

FLA

Full Load Amps
Electrical

The expected current a motor draws at rated horsepower, voltage, and frequency under normal full load.

Three-phase

Electrical

AC power with three voltage waveforms, common in industrial motors. It provides smooth, high-torque starting.

Single-phase

Electrical

AC power with one voltage waveform. It is common in residential and small shop equipment and often needs a starting capacitor.

Megger

Electrical

An insulation resistance tester used to check if motor windings or cables are breaking down to ground.

Air System

Dew point

Air System

The temperature at which moisture in compressed air begins to condense. Lower dew point means drier air.

Condensate

Air System

The liquid water and oil mixture that drains from tanks, filters, dryers, and drop legs. It must be disposed of properly.

Refrigerated dryer

Air System

A dryer that cools compressed air to remove water vapor, typically reaching a pressure dew point near 35–40 °F.

Desiccant dryer

Air System

A dryer that passes air through a drying material such as activated alumina to reach very low dew points.

Filter element

Air System

The replaceable cartridge inside a compressed-air filter that traps particles, oil aerosols, and water droplets.

Drain valve

Air System

A valve that removes condensate from low points, tanks, filters, and dryers. Manual, timed, or zero-loss styles are common.

Refrigeration & HVAC

Refrigerant

Refrigeration & HVAC

The working fluid that absorbs and releases heat as it circulates through an HVAC or refrigeration system.

Superheat

Refrigeration & HVAC

The amount a refrigerant vapor is above its saturation temperature at a given pressure. It proves the evaporator is starved of liquid.

Subcooling

Refrigeration & HVAC

The amount a refrigerant liquid is below its saturation temperature at a given pressure. It proves the condenser is full of liquid.

Evaporator

Refrigeration & HVAC

The coil where refrigerant absorbs heat and boils from liquid to vapor, cooling the surrounding air or fluid.

Condenser

Refrigeration & HVAC

The coil where refrigerant releases heat and condenses from vapor back to liquid.

BTU

British Thermal Unit
Refrigeration & HVAC

A measure of heat energy. HVAC capacities are often rated in BTU per hour or tons, where one ton equals 12,000 BTU/hr.

Safety & PM

LOTO

Lockout/Tagout
Safety & PM

The safety procedure to shut off, isolate, and secure energy sources before performing service or maintenance.

PPE

Personal Protective Equipment
Safety & PM

Safety gear worn by technicians, such as safety glasses, gloves, hearing protection, and steel-toe boots.

PM

Preventive Maintenance
Safety & PM

Scheduled inspections and service such as oil changes, filter replacements, belt checks, and condensate drain cleaning.

Oil sampling

Safety & PM

Taking a small oil sample and sending it to a lab to check for contamination, wear metals, and oil degradation.

Vibration analysis

Safety & PM

Measuring machine vibration to detect problems like bearing wear, imbalance, misalignment, or looseness.