Loud bang/thump at wye-to-delta transition on start

Noise

All symptoms

Audible mechanical shock through the drive train when the starter transitions from wye to delta.

1

Transition timed too early (motor hasn't reached sufficient speed)

CheckVerify transition timer setting; motor should reach roughly 75–80% of synchronous speed before closing delta contactor.
FixAdjust timer per OEM starter documentation; consider closed-transition starter to eliminate the open-circuit transient.
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2

Standard open-transition starter inherently causing a transient (by design)

CheckConfirm starter type — open-transition designs briefly disconnect the motor and can produce an audible/electrical transient at reconnection even when timed correctly.
FixThis is a known characteristic of open-transition starting; if unacceptable, upgrade to closed-transition or soft-start/VFD starting.
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3

Coupling or belt drive slack taking up shock load at transition

CheckCheck for excessive coupling backlash or belt slack.
FixAdjust/replace coupling or belts; verify proper tension.
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4

Loose motor or compressor mounting amplifying the transient noise

CheckCheck mounting bolt torque and isolator condition.
FixRe-torque and service mounts.
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Safety

Lockout/tagout before opening enclosures. Verify zero energy. Bleed system pressure before opening any pneumatic connection.