VSD trips on DC bus overvoltage during deceleration

Electrical

All symptoms

Drive faults when slowing down or stopping — regenerated energy has nowhere to go.

1

Deceleration ramp too aggressive

med
Rotary screw
CheckRead the decel time parameter and compare to OEM default; note whether the fault always occurs on stop.
FixExtend decel time, or enable coast-to-stop where the OEM allows it.
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2

High incoming line voltage

med
CheckLog supply voltage over a shift — off-peak line rise is common.
FixAdjust transformer taps or fit a line reactor; verify the drive's input voltage rating covers the site maximum.
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3

Missing or failed braking resistor

med
CheckCheck the resistor for open circuit and burnt/discoloured elements; verify the brake chopper is enabled.
FixReplace the resistor and confirm brake transistor operation.
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4

Load driving the motor (high-inertia airend coasting)

med
Rotary screw
CheckConfirm blowdown opens on stop so the airend is unloaded during decel.
FixRepair the blowdown valve or solenoid so the airend is vented before the ramp down.
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Safety

Lockout/tagout before opening enclosures. Verify zero energy. Bleed system pressure before opening any pneumatic connection.