Runs continuously, never cycles off standby

Won't run

All symptoms

Base-load or lead machine never reaches stop/standby even at low demand.

1

Auto/timer-to-stop not configured

Rotary screw
CheckCheck controller for auto-stop timer or continuous-run mode setting.
FixEnable auto-stop per duty cycle if machine is not sequenced as trim unit.
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2

Persistent system leak keeping demand high

CheckUltrasonic leak survey during off-hours when no tools should be running.
FixRepair leaks; re-baseline load profile.
ToolsUltrasonic leak detector
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3

Sequencer/cascade controller fault

CheckCheck master sequencer for stuck lead/lag assignment.
FixReset sequencer; verify comms to all machines.
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4

Downstream demand genuinely exceeds one machine's capacity

CheckLog flow/pressure trend; compare to compressor rated CFM (nameplate).
FixAdd capacity or reduce demand; do not run machine continuously loaded beyond duty rating.
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Safety

Lockout/tagout before opening enclosures. Verify zero energy. Bleed system pressure before opening any pneumatic connection.