Oil analysis report flags wear metals or contamination

Lubrication

All symptoms
1

Rising iron and chrome — bearing or rotor wear

high
Rotary screw
CheckTrend the last three reports rather than reacting to one sample; correlate with vibration data.
FixSchedule an airend inspection; plan a rebuild before failure.
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2

Silicon high — dirt ingress past the intake filter

med
CheckInspect the intake filter seal, housing gasket and any cracked inlet hose.
FixReplace the filter and repair the leak path; re-sample after 100 hours.
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3

Water content high

med
Rotary screw
CheckCheck for a milky sample, and confirm the machine reaches 180–200°F discharge in service.
FixFix the thermostatic valve or low-load running so the unit runs hot enough to drive off moisture; change the oil.
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4

Oxidation / TAN above limit

med
CheckCompare TAN and viscosity with the new-oil baseline.
FixChange the oil now and shorten the interval; high temperatures accelerate oxidation.
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Safety

Lockout/tagout before opening enclosures. Verify zero energy. Bleed system pressure before opening any pneumatic connection.