Discharge pressure too high / safety valve lifting

Pressure

AirCompDX - Field Reference for Air Compressor Techs
All symptoms

Safety relief opens or pressure exceeds setpoint.

1

Pressure switch / transducer drift

CheckCompare gauge to controller reading; calibrate transducer.
FixAdjust setpoint or replace transducer.
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2

Unloader / inlet valve fails closed

high
CheckWatch inlet valve at cut-out — must open to unload airend.
FixRepair pilot signal, clean valve, replace solenoid.
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3

Wrong relief valve set pressure

critical
CheckRelief should be ~10–15% above max working pressure, never above tank rating.
FixReplace with correct ASME-stamped valve.
SafetyNever plug or replace a safety relief with a higher setting.
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4

Controller programmed incorrectly

Rotary screw
CheckVerify load/unload setpoints in HMI.
FixReprogram per OEM defaults.
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Safety

Lockout/tagout before opening enclosures. Verify zero energy. Bleed system pressure before opening any pneumatic connection.